Wednesday, June 20, 2018

Tumble Bays and Hoover Dam Floods & Drought



Historic Photographs posted
On this day (March 1st 1936) the Hoover dam was finally completed becoming the largest concrete arch dam.
https://rarehistoricalphotos.com/building-hoover-dam/
DeWayne Ruggles: If I remember correctly they pumped cold water throughout pipes that went up and down the length of the dam to get the concrete to set. Then after the mass of the concrete had set they filled the pipes with concrete..

Today USA posted
The Hoover Dam before it was filled with water in 1936.
Do You Know posted
Before it was filled with water in 1936, the back of the Hoover Dam presented a striking image of engineering prowess and desert landscape. The immense concrete structure stood prominently against the backdrop of the Colorado River and rugged canyon walls. Construction details, including intricate spillways and intake towers, showcased the ambitious vision behind one of America's greatest infrastructure projects. The barren surroundings emphasized the contrast between human achievement and the natural environment, highlighting the transformative impact of the dam on both the landscape and regional water management. This view captured a pivotal moment in the dam's construction history, foreshadowing its future role in water storage and electricity generation for the Southwest.
Jesse Tillman: Most people don't realize that the cement is still hardening to this day. Because, when pouring the cement, so much heat was generated that chilled water lines were installed through the dam, and those chilled water lines are still removing heat being generated inside the dam.
Ed Stutzman: Jesse Tillman yes I read it’s still curing after all these years ? Interesting
Historic Heirlooms posted
The rarely-seen upstream face of the Hoover Dam, Arizona side, nearing the end of its construction in 1935, the year it was dedicated. Construction of the Hoover Dam was finally completed in 1936.
 
Steve Shorr commented on the "Do You Know" post

Steve Shorr commented on his comment
In 1982 [1983 is when there was so much water it went over the top.]

D And G Adventure posted
The construction of the Hoover Dam, previously named the Boulder Dam, was implemented to resolve flooding along the Colorado River. This image was taken in 1931, before the start of the construction project.
Gary Goodpaster: It was originally called Hoover Dam after President Hubert Hoover. The Roosevelt administration changed the name to Boulder Dam in spite. In 1947 congress changed the name back to the original “Hoover Dam”.
The more you know!

Science Professor Jim Caffey posted
Hoover Dam under constructions, Feb 1, 1935. A testament to human ingenuity! this colossal structure not only tamed the Colorado River but was also built under budget at $49 million [$1,096,639,633 adjusted for inflation], showcasing America’s resilience and innovation during the Great Depression. Completed in 1936

Historic Photographs posted
A Turbine in the Hoover Dam, 1933.
https://rarehistoricalphotos.com/building-hoover-dam/
Brett Wanamaker shared
Josh Hansen: One of our customers has their business located in the Allis Chalmers hall that has the reinforced test room used to test the ones they made at AC. Huge!

Explore USA posted
The Hoover Dam at Lake Mead and The Mike O'Callaghan–Pat Tillman Memorial Bridge arch bridge crossing the Colorado River from Nevada on the left to Arizona on the right.
 
My America posted
Spectacular photo of the Hoover Dam⁣
📸: [instagram.com/danglasvegas]

safe_image for 7 Things You Might Not Know About the Hoover Dam

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HighestBridges, West turbine room. Image by Eric Sakowski / HighestBridges.com
 
John Punter commented on a post
 
Ed Sparks posted
On the inside of Hoover Dam on the Nevada side...
Kevin Smith: I was actually just on this tour a few days ago and asked one of the guides about the rails. He claimed they are still very occasionally used to move very heavy equipment and plant components in and out. These components are lowered from the top of the canyon via a cable system onto rail cars below, moved into and through the plants, and sometimes lifted back off of the rail cars via cranes within each of the two power plants. Multiple rails are visible outside of each plant below the dam as well.
 
Donnie Pinnick commented on Ed's post
Here's the view if you're standing on those tracks looking towards Arizona! They go straight through the maintenance shop (in the middle of the dam), and end in a similar curve in the Arizona side of the powerhouse. I spent a couple of weeks out there doing some contract work. I never saw anything on the rails, but there's a network of them throughout the powerhouse. They appear to be for carts for moving heavy items around. [He provided several more photos of the rail network.]

Dave Gunderson posted
Hoover Dam Control Room 1948. This room was located in the ‘Central Power House’ on the 8th floor. At this time, the Dam was not yet fully functional as the last generator was installed in the 60’s.
I first saw this control room in 1992 and it looked very close to this photo (down to the lime green walls). The Control Room was completely redesigned in the early 90’s with modern controls and instrumentation. Interesting enough, we had to replace the original cabling that was fifty years old. The old wiring using rubber insulation that had gotten brittle over time. For a year and a half we were crawling all over the plant removing miles of cables in ancient conduits.
The new control system was referred to as a Supervisory Control And Data Acquisition SCADA System. All run by Computers. Hoover Dam was an interesting place to work at.
Daniel H. Nelson: In the 1990s before 9-11 I was lucky enough to have a retired engineer for a tour guide who took us clear down to the generators and they had one of the armatures out on a cradle as they were replacing the bearings for the first time since it was built it was huge with the shaft where the bearings went was 36 inches in diameter. It said built by Allis Chalmers Co.
Dave Gunderson: Daniel H. Nelson the best comment of the thread 👍. The Units (Generator/Turbine) had personalities from one unit to another unit. This depended on available ‘Head’ for generation.
Very complex. But explainable.
Bobby Rockwell: I think they still take core samples to check on the curing.
Richard Struve: After 911, all public power generation plants were required to sever any and all physical connections from their control systems to the Internet. This included their administrative connections. It is also normal to disallow any outside laptop or similar device from connecting to the control net. Company laptops which are weekly scanned, are the only programming device allowed to connect. The SCADA terminals, being part of the control net, are not allowed external access. To clarify a bit, the SCADA computers are only the operator interface and data collection part. Programmable Logic Controllers, and/or Distributable Control Systems do the actual control. Typically, the systems will work without the SCADA computers.
Richard T. Alamo: In the event of a power failure gates called stoplogs are automatically tripped to close and stop the flow of water through the generators, it's a pretty simple system, as long as gravity still works no worries.
Djoko Soewarno: Sounds cool, so the generator itself how long it usually last? Before replace it with the new one?
Dave Gunderson: Djoko Soewarno nothing lasts forever. We ALL have a life cycle. That includes turbines, valves, bearings and Generators. We went through an uprating process in the case of Hoover:
1.Generators were uprated (rewound) during the 90’s.
2.Wicket Gates in the Scroll Cages were replaced, allowing more water in.
3.Francis Turbines were redesigned and replaced for efficiency. This WAS the main enhancement.
4.SCADA was improved…

This is one of several photos that are available in the comments.
Given the "plates" on the left side, I wonder if they are working on the thrust bearing.
[Update: Nope. They are rewinding the rotor and those are the metal sheets that are stacked up to build the armature.]
Comments on a post

Someone commented on Dave's post that they would like a photo of the modern control room. This was his reply
Ray Vaughan: When this went down, was there a back up system with actual meters and controls elsewhere?
Dave Gunderson: Ray Vaughan there were secondary protocols in place using the primary instruments. I also designed a secondary system to monitor the flow and levels of the water. Thanks for asking.
Alan Chris Heasley: Dave Gunderson who's SCADA software was used? What was used as the control platform? Just retired after 50 years in Automation and Process Control. Love picts like this...
Dave Gunderson: Alan Chris Heasley the original SCADA system software was PC based and written in-house. The development software was done in VB6. We did use a commercial HMI for the operator screens (at the time it was called an MMI). Of course, the hardware lifecycle was met and it was redesigned with new hardware. Other improvements included smart relaying.The other improvements was going from copper RS-485 to fiber optic IP based comm. You understand. Good stuff…

Dave Gunderson posted
The Arizona Powerhouse wing at Hoover Dam.
Brett Wanamaker shared
 
Scottie Fogie commented on Brett's share
I visited in 2018.

Dave Gunderson posted
The first Generator to be placed into operation at Hoover Dam happened in October 1936. This photo was taken to celebrate the occasion. If you look closely and have visited the Dam, you will recognize the area. It was taken in the Nevada Powerhouse. The spectators in the upper left deck is where the modern day tourists get to view the Generators. You probably looked down at this generator and didn’t know its importance.
About the photo. The generator and it’s turbine are the round half wheels on the bottom of the photo. This generator is known as a ‘House Unit’ and provides power exclusively for the Dam’s use. The official designation of the generator is ‘N0’ Nevada Unit Zero. There is another unit in the Arizona Powerhouse called ‘A0’ that has the same functionality. It was probably the second generator installed at Hoover due to the significance of its mission.
The other special attributes of these units are the turbines used to power them. They use a Pelton Turbine. The other generators at Hoover use Francis Turbines.
Dave Gunderson: The primary concrete mix was perfected by Reclamation Engineer A.O. Patch and was called a ‘no fines mix’. The virtue of the mix being its resistance to shrinking as it dried. A modern expert on the subject was Dr David Moore who had spent time at the dam and was a subject matter expert on concrete.
https://www.romanconcrete.com/docs/hooverdam/hooverdam.htm
Bob Lieblein: The large shaft in the background is part of a Francis .
Michael Lessick: Was that the Westinghouse side or the General Electric side ? If memory serves me right, that was how the contract was split up.
 
3 of 44 photos posted by Linda Dougherty of the power plant tour. It includes a few photos of the tumble bay.
a

b

c

Erik Nordberg updated
This week's cover image celebrates the Boulder Dam, later called Hoover Dam, which began generating power on October 9, 1936.
Photo from the Library of Congress

Vintag eLas Vegas posted
Rowing on Lake Mead, 1935. Early in '35 work on the dam was still underway. Water was rising on the new reservoir, months away from reaching the base of the intake towers. Composite photo created by Glenn A. Davis.

Vintage Las Vegas commented on their photo
Davis' original photo, before the composite with a second image of a sunset sky. (James H. Down Jr. Photograph Collection, PH-00015, UNLV Special Collections.)

Vintage Las Vegas commented on their photo
In April 1935, commercial boats operated by James Cashman were launched on Lake Mead. Water on Lake Mead did not rise to the base of the intake towers until June 1935.

Vintage Las Vegas commented on their photo
1938. The Bureau of Reclamation would have the water rise for several years and eventually test one of the two spillways on the sided of the dam.

Robert Jackson commented on the above post
Feb 1934

Robert Jackson commented on the above post
Here's a shot of the dam being started in 1930.




I first encountered the term "Tumble Bay" in a comment by DanielG concerning the Croton Dam in Michigan. Some research has indicated two distinct uses of the term. One use is as a "splash bay" for the outfall from a Tainter gate. Another use is as the tapered receiving channel at the bottom of a long weir.

Vintage Las Vegas posted
Hoover Dam's south spillway, August 1941. When Lake Mead first reached capacity, the 100 X 16-foot drum gates atop the Arizona-side spillway were partially lowered, beginning a testing of the spillway tunnels. The spillways on both sides of the dam were used again during the flooding of summer 1983.
Here's the part of the dam we're seeing in this photo: https://imgur.com/dA0Wudf.jpg
Photo from Southern California Edison Collection, Huntington Library.
Chris Bailie: i didn’t realise that the spillway could be lowered. Always thought it was fixed concrete. You learn something every day.
Vintage Las Vegas commented on Chris' comment
I've seen the phrases "opening the spillway" which is totally incorrect, and "lowering the spillway" which is partially incorrect. The spillway is a fixed thing, it doesn't move. There are steel gates at the top of the spillway which can be moved. Here are two photos, with the gates up in the 90s, and down today.

A Google search showed only one dam outside of Michigan that used this design: Elkhart Hydro Dam. And that is close to Michigan and has the same geology of a deeply buried bedrock by sand, silt and clay.
For sites without rock bottom in reach, great care is necessary in defending the channel below from erosion. For such sites the "tumble-bay" dam is best adapted, in which the force of the falling water is dissipated within the confines of the structure. In dams of this type, the sheet of water is given a sheer fall, being well ventilated behind, into the pool or bay which has a depth of 1/2 to 2/3 the height of the fall, and the water escapes from the bay over a breast wall or roll-way with little or no destructive energy. [The Americanna]
Photo
Cooke Hydroelectric Plant, Spillway, Cook Dam Road at Au Sable River, Oscoda, Iosco County, MI
Photo
Cooke Hydroelectric Plant, Spillway, Cook Dam Road at Au Sable River, Oscoda, Iosco County, MI
You can tell that this is not a common design because every source I have looked at has a different name for the downstream wall that creates the pool. For example, this diagram of the Croton Dam labels it the "tumble bay weir."
mi0529data, p6
The tumble bay weir is 20' high and 12.5' thick at the base. p3
An important aspect of this tumble-bay design is a long apron downstream of the breast wall. You can easily see the long apron in this satellite view.
Satellite
Jerry caught the middle gate open. It is open a small fraction of its total height, but it is making quite a splash over the breast wall.   Robert also caught a gate open. Note the watermarks on the side wall. This gate had been making a big splash. Gary caught the middle gate open even wider.

I looked at the photos of the dams upstream from this one, but none of them caught water flowing through the spillway. But I noticed the Alcona Dam does not have a spillway. The Mio Dam has a single gate spillway and an emergency spillway.

Screenshot from the following video
[Technically, this is probably a ski-jump spillway rather than a tumble bay. But this teaches me that part of the effectiveness of the ski-jump spillway is that it collects water at the bottom to help absorb the flow's energy.]
(new window)   The Richard B. Russel Project dam at 2:23 in this video also uses a tumble bay.





The other use of the term is for the tapered receiving channel along a spillway weir.


Reservoirs in a Changing World: 12th Conference
More terminology: some call the tumble bay the collecting trough and the downstream end of the trough empties into a chute. [ASCElibrary] Other terms are receiving and discharging channels. [core.ac.uk]

(Update: other example of dams using a tumble bay in their emergency spillway:


)

USBR-essays
I've seen images of this usage of tumble bay when I researched Croton Dam, but now I can't find them. However, I remember that the spillways for the Hoover Dam have tumble bays. Now that I'm taking a closer look at them, I see the bay below the gates is deeper than the chute leading to the tunnel. In all other examples of a receiving channel that I have seen, the depth of the receiving channel is not lower than the discharging channel.

The depth of the receiving channel is tapered. It starts shallow at the end of the weir away from the discharge and slopes down to the depth of the discharge channel as it receives more water from the weir. (I spent some more time looking for some photos of a normal side-channel spillway for a plain earthen dam, but I still can't find any. I did find some neat photos for the Croton Dam, so those notes have been extensively updated.)

USBR-essays
There are spillways on both the Arizona and Nevada sides. They were used in 1941 to test them and again in 1983 when there was a flood. The capacity of the spillways is high enough that they can cause flooding downstream.




USBR-essays
The spillways use the outer (lower) tunnels. They are the second line of defense to avoid over topping the dam. The inner (upper) tunnels are running full bore because they are the first line of defense. They, along with the powerhouse penstocks, are fed by the intake towers.
USBR-tnlfaqs, 1998

(new window)


Photo, Caption
Water enters the Arizona spillway (left) during the 1983 floods. Lake Mead water level was 1,225.6 ft (373.6 m)
The fact that the Colorado River had been allocated over 100% of its flow has caught up with the government agencies. But no one seems willing to blink and reduce their take, so Lake Mead is being drained. (The variance before 1965 shows how the Glen Canyon Dam smooths out the river flow.)
USBR-lakemead
The spillways are now high and dry. It will be a long time before they see water again, if ever.
3D Satellite
At least the low water levels allow them to save maintenance on the spillway gates. It looks like they removed them.
Screenshot
"Because water levels are always low, turbines are now being replaced with more efficient ones that have a more favorable blade pitch to take advantage of less water pressure through the tunnels used for power generation."
Kathleen's Window, Feb 2014
USlakes

Forgotten Railways, Roads, and Places shared
Dennis DeBruler http://mead.uslakes.info/level.asp
K.a. Hughes Wonder how high the silt comes now?
Dennis DeBruler I read that one reason they built the Glen Canyon Dam was to collect the silt so that Lake Mead doesn't fill up with dirt.


History Daily posted
Columns of the Hoover Dam being filled with concrete, 1934.
The concrete was poured around the clock so it would knit together. There is awesome video in the Bell System film "It Couldn't be Done".
They aren’t columns, they are blocks all poured separately, otherwise they generate too much heat ‘hydrating’. Concrete doesn’t ‘dry’, it hydrates and generates heat in the process.
There are pipes with chilled water running through them to enable the chemical to happen slowly.
Dr Carrier company provided the chillers.
I wonder if the core has completely cooled yet?
Steve Crippe
 not yet
I saw the documentary “DamNation” and I highly recommend it for those of you interested in the daming of America 👍♥️
It is currently low on water https://www.youtube.com/watch?v=ONBeT8j0UIg
Armon Nicooneci
 The current level is at 1083 mean sea level or MSL. Which is good enough. If. it goes down, to 1075 MSL or lower, Arizona and Nevada is in big trouble.
Railcars carried the fresh concrete for the dam in 4 by 8 cubic-yard buckets with overhead cableways lowering the concrete to the dam forms. During peak production, concrete buckets were delivered every 78 seconds.
[Some comments have a snit over "pour" vs. "place" concrete.]

Mike Breski shared
Modern engineering has it 10 times over built.
badge icon
There're 582 miles of one-inch pipe in the dam that carried cooling water for the blocks. After the blocks were cooled, they filled the pipes with concrete.
I have heard that there is still concrete drying in the dam.
Jim Munding
 all concrete continues to dry forever at a very slow rate.

Historic Photographs posted
Richard Barlow: It was built in 5 years 2 years ahead of schedule. In today's dollars it cost $750 million. That's about the same cost as one average Navy ship today.


This comment was part of the "pour" vs. "place" snit.

How low can you go. This is when the lake first started filling up.
Vintage Las Vegas posted
Lake Mead, April 1935. Recreation on the new lake began around this time. Rising water had not yet reached the base of the dam’s intake towers.
 Union Pacific Photo | Nevada State Museum, Ref: 0006:2019

Vintage Las Vegas commented on their post
Feb. 1, 1935 (Photo: Water & Power Associates)

Vintage Las Vegas commented on their post
Undated, 1935. Hoover Dam close to completion. Water can already be seen at the base of the dam. (Photo: Water & Power Associates)

The Hoover Dam posted
On July 7, 1930, construction began on the #HooverDam.
Built during the Depression, thousands of men and their families came to Black Canyon to build the dam. It took less than five years, in harsh conditions, to build the largest dam of its time. Now, years later, Hoover Dam still stands as a world-renowned structure. The dam is a National Historic Landmark and has been rated by the American Society of Civil Engineers as one of America's Seven Modern Civil Engineering Wonders.

Vintage Las Vegas commented on their post
The Arizona side spillway was tested in 1941.

Historic Photographs posted
Officials boldly ride in one of the penstock pipes of the soon-to-be-completed Hoover Dam (1935).
Eileen Ilana Strauch: Amazing feat of engineering and construction. 4 billion kilowatt hours of hydroelectric power each year. Nary a whiff of greenhouse gases to boot. Bravo!
Marie Hemstrom: These men were relatively safe. The 96 workers who died deserve remembering.
Stephen Byrd: Dane Hansen - The modern construction hardhat was created during the Hoover Dam project...Men drilling into the cliff sides for explosives would wear cloth caps hardened with pitch to protect themselves from falling rock...
Historic Photographs

Jim Brown posted three photos with the comment:
The hoist room of the giant 300 ton (now 250 ton) Lidgerwood cableway at the Hoover Dam, which handled lowering all of the heavy powerhouse components down to the river level.  The front drum has two sets of haul cable (most had one) that entered the top of the drum, made several wraps, then left the bottom.  The top set travels all the way to the tail tower across the canyon, and is turned back on sheaves to the carriage.  Turning the drum one way pulls the carriage towards the head tower, reversing pulls it away.
The two monster hoist drums connect to the same main block, and are kept synchronous by having only one layer of cable, requiring diameter and width to accommodate the needed length, always paying out or in at the exact same rate.  This same concept is still used on monster shipyard Goliath cranes with multiple main blocks.
David Woll shared
1

2

3

July 19, 2022:
safe_image for Explosion at Hoover Dam [Video]
"Video circulating on social media, apparently taken by a tourist, showed a small explosion and smoke and fire coming from the base of the dam, the largest in the United States and the source for a 2,080-megawatt hydroelectric plant, enough for about 1.3 million households.
Update: Reuters is reporting that it was a transformer. That is good news if it wasn’t terrorism, though there have been no reports about the cause of the explosion yet."

Screenshot from video in above linked article
Note the red flames at the base of the smoke column.

Note the red spray bar on the left. That is probably doing more water than the fire hose.
reuters
..Bureau of Reclamation/Handout via REUTERS




1 comment:

  1. I’m surprised that nobody has made a comment here after all your research. I’m more surprised that I’m making the first one…

    No doubt, you have questions. Yes. Worked there for 12 years. The only employee that physically wasn’t there as I was the ‘outside man’.

    Worked Telecomm in the beginning. Later in SCADA. Did the remote Jack of all Trades stuff. Later, promoted to collect and distribute Data from the river (yeah, more specialized Telecomm).

    About my posts: Boy was I ever shocked at how popular that topic was. Also shocked to see the abundance of experts crawling out of the woodwork.

    Hoover was one of my favorite gigs while I worked. The places I got to see that NOBODY usually sees. So full of history too. You actually get to know the structure, the machinery - all having personalities.

    You mention somewhere that Hoover was overbuilt. Absolutely true. Do a little research on the St Francis Dam and that will give you an answer. Also research the Engineer Frank Crowe to get a better understanding about Hoover’s construction. Fascinating history. Best, Dave

    ReplyDelete