Saturday, February 29, 2020

MWRD: CS&SC Extension, Creating a 40' Head for the Lockport Powerhouse

(Satellite)

(Update: A lot more photos of the newer USACE lock are here. Those notes also have some videos from tows going through the lock.)

The powerhouse and lock at the end of this extension were opened in 1907.

More about this photo later.
20140614 0259

Satellite
When the Chicago Sanitary & Ship Canal (CS&SC) opened in 1900, it terminated at a control structure north of 9th Street at Lockport, IL.
Satellite
There was a 160' bear trap gate in this gap to fine tune the flow of water out of the canal into the Des Plaines River to maintain the proper water level in the canal. That gate has been removed because the powerhouse now provides the day-to-day control of the water level. The sluice gates are still intact in case flood waters need to be released from the canal.
There is about a 40' drop in the land between this control structure and the confluence of the canal with the Des Plaines River just south of the CN/EJ&E Bridge. This drop is why the I&M Canal had its first four locks between just north of Division Street and north of the CN/EJ&E tracks.

To take advantage of this 40' drop, the Metropolitan Water Reclamation District (MWRD), then known as the Chicago Sanitary District, made a canal down the slope by building concrete walls on both sides with earth fill on the sides. This 3D view shows the east dike.
3D Satellite
And here is a view of the drop of the land along the west dike.
USACE-facebook
Now we have the context needed to explain the top photo. That photo was taken from the bus that was driving along the west wall to take us to a tour of the powerhouse. I knew we were driving along a high wall, so I was trying to get photos that showed the height. I also knew, from taking photos in the Rocky Mountains, that it is hard to show height from above. Here are the rest of the photos I took on this part of the trip.



On the trip back to the parking lot, I took a photo looking South when we were on the 9th Street Bridge to capture what I thought was a rather high level of the Des Plaines River. The blue on the left is the higher level of the canal.

Or maybe the river is always this high.
Street View, Oct 2019
I also got a view of nature taking over some sunken barges.

Satellite
While taking some photos of a towboat, I caught a view that shows the canal level higher than the surrounding land. Of course, it is not as high at the 9th Street Bridge as it is at the powerhouse and lock.

It is worth noting that dikes were used at the original terminus of the CS&SC so that the base of the control structure would be above the Des Plaines River to maximize the flow from the canal to the river during floods. The MWRD must have been really worried about being able to divert flood waters because, when the extended the canal in 1903, they added a butterfly dam near the beginning of the extension. Note two contour lines coming close together near the end of the original canal, especially on the east side.
1954 Joliet Quadrangle @ 1:24,000
Those two contour lines continue down to Division Street. I've read that the dikes were 15' tall at 9th Street.
1954 Joliet Quadrangle @ 1:24,000
Starting at Division Street, more contour lines are added. That makes sense because the I&M Canal locks are along this stretch.
1954 Joliet Quadrangle @ 1:24,000
Although I think the big pile of contour lines on the west side of the canal south of the powerhouse is a mistake.
1954 Joliet Quadrangle @ 1:24,000
On the right of the photo below, we see the west wall of the USACE lock. In the background, from right to left, is the tall, narrow gates for the old  22' x 120' x 34' lock, the current control structure and the powerhouse.
HAER IL-164-H-10

MWRD posted
Construction of the Chicago Sanitary and Ship Canal (CSSC) extension near Lockport, Illinois, on March 26, 1904. When the CSSC was completed in 1900, it ended at the Controlling Works near Lockport. The Sanitary District of Chicago (now MWRD) built the extension to Joliet to allow for complete navigation from Lake Michigan to the Des Plaines River via the CSSC, effectively replacing the I&M Canal. The Lockport Powerhouse is located at the midpoint of the extension.
 
MWRD posted on Jan 3, 2023
Early stages of work on the Chicago Sanitary and Ship Canal (CSSC) extension near Lockport, Illinois, on April 14, 1904.
 
MWRD posted on Apr 7, 2023
Excavation for the Chicago Sanitary and Ship Canal (CSSC) extension near Lockport, Illinois, on June 14, 1904. Construction of the CSSC was the largest earth-moving operation undertaken on the North American continent up to that time and was notable for training a generation of engineers, several of whom later worked on the Panama Canal. 

MWRD posted on Apr 20, 2022
Today's photo shows miscellaneous equipment and new train engines during construction of the Chicago Sanitary and Ship Canal (CSSC) extension in Lockport, Illinois, on June 14, 1904. 

MWRD posted on Oct 10, 2022
Excavation for the Chicago Sanitary and Ship Canal extension near Lockport, Illinois, on June 14, 1904.
 
MWRD posted
Construction of the Chicago Sanitary and Ship Canal (CSSC) extension looking north from about 9th Street in Lockport, Illinois, on April 14, 1904.
Mark Bilecki Sr.: Great shot of the controlling works at Lockport. [Left of center in the background.]
Kelly Doyle: I'm over sixty years of age. This work [TARP] started over 40 years ago.....what happened and how does this take SO LONG to complete?
Dennis DeBruler: Kelly Doyle The tunnels have been done for a while. In terms of the reservoir, look at the size of the holes that they are digging. And the rate that they can dig is limited by how fast Vulcan can sell the rock. https://maps.app.goo.gl/jQVYt9c6GHSLVww97

MWRD posted on Feb 16, 2023
Workers during the excavation for the Chicago Sanitary and Ship Canal extension on September 22, 1904.

MWRD posted
Workers pause for a photo while casting concrete blocks for the Lockport Powerhouse walls on October 25, 1905.

MWRD posted
A rock crushing plant is seen in this photo from October 25, 1905, reducing the size of excavated material during construction of the Chicago Sanitary and Ship Canal extension near Lockport. The four-mile extension was excavated by the MWRD between 1903 and 1907, and included the construction of the Lockport Powerhouse, dam and lock, which are located at the mid-point of the extension. The area features an elevation difference between the Chicago Sanitary and Ship Canal and the Des Plaines River of approximately 36 feet, which allows for the generation of hydroelectric power at the powerhouse. 
MWRD posted on Feb 18, 2023

MWRD posted
Laborers take a photo break during the construction of the Chicago Sanitary and Ship Canal (CSSC) extension on September 22, 1904. Splattered with drilling mud and posing next to compressed air rock drills, they were drilling holes for explosives during excavation of the four-mile extension, which began in 1903 and was completed in 1907. When the CSSC was completed in 1900, it ended at the Controlling Works near Lockport. The Sanitary District of Chicago (now MWRD) built the extension to Joliet to allow for complete navigation from Lake Michigan to the Des Plaines River via the CSSC, effectively replacing the I&M Canal. The Lockport Powerhouse is located at the midpoint of the extension.

MWRD posted on Nov 22, 2022
Construction of the Chicago Sanitary and Ship Canal extension near Lockport, Illinois, on October 25, 1905.
 
MWRD posted
Excavation of the Chicago Sanitary and Ship Canal extension south of the Lockport Powerhouse on October 25, 1905.

MWRD posted
A view to the south from a bridge at 9th Street in Lockport, Illinois, showing construction of the Chicago Sanitary and Ship Canal extension on November 9, 1905.
Dennis DeBruler commented on the MWRD post
As they worked their way south, they didn't have to dig as deep, but they had to build a higher embankment on the sides of the canal.


MWRD posted
A view of work on the extension for the Chicago Sanitary and Ship Canal on May 12, 1904. 

MWRD posted
A rock crushing plant is seen in this photo from October 25, 1905, reducing the size of excavated material during construction of the Chicago Sanitary and Ship Canal extension near Lockport. The four-mile extension was excavated by the MWRD between 1903 and 1907, and included the construction of the Lockport Powerhouse, dam and lock, which are located at the mid-point of the extension. The area features an elevation difference between the Chicago Sanitary and Ship Canal and the Des Plaines River of approximately 36 feet, which allows for the generation of hydroelectric power at the powerhouse. 

MWRD posted
A view to the south from a bridge at 9th Street in Lockport, Illinois, showing construction of the Chicago Sanitary and Ship Canal extension on November 9, 1905.
MWRD posted on Jun 28, 2022

MWRD posted
Work on a levee for the foundation of a bridge abutment during the construction of the Chicago Sanitary and Ship Canal extension south of the Lockport Powerhouse on February 19, 1906.

MWRD posted on Dec 20, 2022
A steam shovel loads dump cars near Joliet, Illinois, on February 28, 1906, during excavation of the Chicago Sanitary and Ship Canal extension south of the Lockport Powerhouse. 

MWRD
Construction of the Chicago Sanitary and Ship Canal extension near the Lockport Powerhouse on May 14, 1906.
 
MWRD posted on Jun 7, 2023
Construction of the Chicago Sanitary and Ship Canal extension near the Lockport Powerhouse on May 14, 1906

Dennis DeBruler commented on the MWRD post
As they worked their way south, they didn't have to dig as deep, but they had to build a higher embankment on the sides of the canal.

MWRD posted
A concrete mixer and wall construction for the Chicago Sanitary and Ship Canal (CSSC) extension in Lockport between 9th and 16th Streets on June 9, 1906

MWRD posted
Excavation of the Chicago Sanitary and Ship Canal extension south of the Lockport Powerhouse on June 11, 1906.

MWRD posted
Construction of the Chicago Sanitary and Shipping Canal (CSSC) channel extension at Lockport, Illinois, looking south toward the area where the Butterfly Dam was eventually built on June 25, 1906.
Albert Bartkus: cool but I wish I could place this exactly. on google maps. is the butterfly dam what is the sluice gates before the lock going downstream? and the channel that goes to the power plant?
Dennis DeBruler: Albert Bartkus All traces of it appear to be gone:
https://www.google.com/maps/@41.5960878,-88.0652201,185m/data=!3m1!1e3?entry=ttu
 
Dennis DeBruler commented on the above post
The 9th Street bobtail bridge is in the background.
https://www.facebook.com/MetropolitanWaterReclamationDistrict/posts/1618766874881194

MWRD posted
Construction of the Chicago Sanitary and Ship Canal extension near Lockport, Illinois, on March 18, 1907.

This photo has been moved to "Building the Sanitary and Ship Canal (SCCS)."

MWRD posted on Nov 30, 2022
Workers repair a section of wall on the Chicago Sanitary and Ship Canal near 16th Street in Lockport, Illinois, on July 11, 1911. 

Friday, February 28, 2020

MWRD: Butterfly Dam in the Chicago Sanitary and Ship Canal

(HAERSatellite, gone)

A butterfly dam is a movable dam. Gates the full depth of the canal hang from a swing truss. This one would normally be open as shown because it was intended to help with flood protection. Evidently MWRD wanted to make sure that they could divert excess water through the control structure that is just beyond the dam on the left in this photo, which is looking upstream. Since this dam design is so rare, I have added the "wwDamTech" label on this post. The only other movable dam I remember reading about was an emergency swing dam on the Canadian side of the St. Marys River.

Photo from HAER ILL,99-LOCK,3A--7 (CT) from il0434

VIEW OF THE CHICAGO SANITARY AND SHIP CANAL BUTTERFLY DAM FROM THE NORTH - Lockport Historic District, Chicago Sanitary & Ship Canal, Butterfly Dam, Lockport, Will County, IL

The Butterfly Dam was constructed in the middle of the Chicago Sanitary and Ship Canal for the purpose of providing flood protection for Joliet and other points on the canal west of Lockport. The dam is unique in that it is suspended from a Pratt truss bridge which is supported by two concrete piers. The dam is on a pivoting mechanism, so it can be turned to cross the canal and block the flow of water. It is 30 feet high, and has six electrically operated valves on each leaf. The need to use the dam for flood prevention seems never to have arisen. [HAER-data]
You can clearly see the dam in the middle of the navigation channel in this old photo. I include part of the control structure to provide context for the location.
1939 Aerial Photo from ILHAP, at photo resolution
 
MWRD posted
Construction of the Butterfly Dam on March 18, 1907, looking south from the north end the Chicago Sanitary and Shipping Canal (CSSC) channel extension at Lockport. Between 1903 and 1907, the Sanitary District of Chicago (now MWRD) extended the CSSC and built the Lockport Powerhouse and Lock in order to generate hydroelectric power and to allow passage of watercraft between the Des Plaines River and the CSSC. The Butterfly Dam was built in 1907 and was intended to prevent downstream flooding in the case of a failure of any part of the channel extension structures including the channel walls, powerhouse or lock. The steal leaf of the dam could be rotated to close off the flow of water in case of an emergency. Such an emergency never occurred and the Butterfly Dam was removed in 1985.
Top Fan
In the background is the first image I have seen of the 9th Street Bridge.
 
MWRD posted on Dec 10, 2022
Construction of the Butterfly Dam on March 18, 1907, looking south from the north end the Chicago Sanitary and Shipping Canal channel extension at Lockport, Illinois.
[Same photo as above but cropped differently?]

Photo from HAER ILL,99-LOCK,3A--6 from il0434

6. View of the south end of the dam looking northwest with Lockport visible in the background - Lockport Historic District, Chicago Sanitary & Ship Canal, Butterfly Dam, Lockport, Will County, IL

[Actually, this is looking southwest at the north end of the dam! In the background we see the grain silos, the 9th Street Bridge and the Cargill elevator]

As the above photo shows, we can't trust the directions in the photo captions. But it doesn't matter because the dam was symmetrical. We can see six electric motors for the six "valves." It is not at all clear to me what the open position of the "valves" looks like.
Photo from HAER ILL,99-LOCK,3A--3 from il0434

3. North end of the butterfly dam showing stone abutment - Lockport Historic District, Chicago Sanitary & Ship Canal, Butterfly Dam, Lockport, Will County, IL


Photo from HAER ILL,99-LOCK,3A--4 from il0434

4. Center section of the dam showing the pivoting mechanism - Lockport Historic District, Chicago Sanitary & Ship Canal, Butterfly Dam, Lockport, Will County, IL


MWRD posted
Construction of the Butterfly Dam and the Chicago Sanitary and Ship Canal channel extension near Lockport on April 26, 1907. 

MWRD posted on Oct 8, 2022
Construction of the butterfly dam on May 16, 1907, in the Chicago Sanitary and Shipping Canal (CSSC) channel extension at Lockport, Illinois.

MWRD posted
Construction of the Butterfly Dam, at left, and the west wall of the Chicago Sanitary and Shipping Canal (CSSC) channel extension at Lockport, Illinois, on June 18, 1907. Between 1903 and 1907, the Sanitary District of Chicago (now MWRD) extended the CSSC and built the Lockport Powerhouse and Lock in order to generate hydroelectric power and to allow passage of watercraft between the Des Plaines River and the CSSC. The Butterfly Dam was built in 1907 and was intended to prevent downstream flooding in the case of a failure of any part of the channel extension structures including the channel walls, powerhouse or lock. The steal leaf of the dam could be rotated to close off the flow of water in case of an emergency. Such an emergency never occurred and the Butterfly Dam was removed in 1985.
Gary Ward: The Ninth St swing bridge is visible in the background.
MWRD posted

MWRD posted on Jan 29, 2022
Construction of the Butterfly Dam on June 18, 1907, looking southwest in the Chicago Sanitary and Shipping Canal (CSSC) channel extension at Lockport, Illinois. Between 1903 and 1907, the Sanitary District of Chicago (now MWRD) extended the CSSC and built the Lockport Powerhouse and Lock in order to generate hydroelectric power and to allow passage of watercraft between the Des Plaines River and the CSSC. The Butterfly Dam was built in 1907 and was intended to prevent downstream flooding in the case of a failure of any part of the channel extension structures including the channel walls, powerhouse or lock. The steal leaf of the dam could be rotated to close off the flow of water in case of an emergency. Such an emergency never occurred and the Butterfly Dam was removed in 1985. 
 
MWRD posted on Oct 19, 2022
A view to the south showing the Butterfly Dam in the closed position on August 14, 1907. The dam was built in 1907 and was intended to prevent downstream flooding in the case of a failure of any part of the channel extension structures including the channel walls, Lockport Powerhouse or lock. The steal leaf of the dam could be rotated to close off the flow of water in case of an emergency. Such an emergency never occurred, and the Butterfly Dam was removed in 1985.
 
MWRD posted on Apr 3, 2023
A view to the south showing the butterfly dam in the closed position on August 20, 1907. 

A couple of colorized postcards.
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