Wednesday, September 28, 2016

Was Tower A-20: UP/C&NW vs. UP/C&NW

Another duplicate and the winner is here. One reason this one lost is that the title is wrong. It is (Metra/CP/Amtrak/WSOR)/Milw vs. UP/C&NW.


Tuesday, September 27, 2016

Tractor implement to grind, mix, and deliver feed (feed mill)

A farmer has a spectrum of options concerning preparing grain-based feed for his livestock. At one end of the spectrum is that he buys the feed from a feed mill. Note that commercial feed mills have a lot of little bins to hold supplements and a building to hold the grinder and mixer. Most of them also function as a local grain elevator.

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The other end of the spectrum is that the farmer stores all of his corn and makes the feed himself with a tractor implement designed to grind, mix, and deliver the feed. (Much more below on this option.) While I was at a family reunion I took pictures of the pig raising facilities. On the left are the buildings that house the pigs and on the right is the grain storage and feed mill.

A point on the spectrum closer to the 100% commercial solution is that the farmer grows the grain but hauls it during harvest to the feed mill for them to store and use when he needs more feed to save the cost of buying grain. (This is the solution my Grandfather used for dairy cows and chickens (20,000 at a time).)

A point closer to the self-contained solution is that the farmer stores the grain himself and takes loads to the commercial feed mill when he needs another shipment of feed. This saves paying the mill a storage fee.

There are several aspects of a farmer's feed mill I want to discuss, but for this posting I'm concentrating on the farm implement designed to make feed because I have come across a few pictures recently.

The "backyard" of the Paquette's Farmall Museum had some of the more interesting equipment in the museum. One of which was an IH feed mill.

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Unfortunately, the weeds are obscuring the front of the mill. But in the closeup below, you can see that all of the rotating motions are delivered via belts, pulleys, and/or shafts. Compact, powerful hydraulic motors had yet to be developed. And older equipment tends not to have safety shields so it is easier to see the "guts." Note in the lower-right that several belts are used to drive a little pulley by a big pulley that is driven directly by the PTO shaft from the tractor. The little pulley would be on the axle of the hammer mill which grinds the grain and that axle turns significantly faster than the standard 540 RPM of the PTO shaft.


Below are the pictures I took of my relative's Gehl 170. An overview showing he uses a John Deere 4240 to run it and that he has a special building as part of his elevator complex to house the mill. The long unloading auger sticking out of the door can be lifted and swung to the side when the farmer drives the mill past the hog houses to fill the feeder bins. If you look at the top picture, we can easily see six feeder bins alongside the hog houses. Looking at a satellite image, which I'm not sharing for privacy reasons, I see 17 bins. Although some may be obsolete because I don't see tractor access to them. (Some of the buildings are farrowing houses, but they no longer maintain sows and handle pig births. They now buy the babies and specialize in stuffing corn into them to grow them large enough to take to market.)

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Operator's Manual, p 53
As we see in the picture below, you now have to pay for extra sheet metal to cover up the interesting belts and pulleys for safety reasons. But the picture for the instructions of disengaging the Mill/Blower drive in the Operator's Manual shows us it is the same basic design of using 5 V-belts to drive a small pulley with a large one.


Note that on the left of the above picture and on the right of this side picture, there are piles of sacks. These sacks would be supplements that are used in low volume such as vitamins and minerals and would be added in the concentrate hopper on the back of the mill. The four augers that use big PVC pipes so that they all feed into that concentrate hopper load higher volume supplements that are stored in bins outside of the mill shed. Three of the augers come from the bins pictured below that can be loaded directly from the CO-OP bulk delivery truck.

The fourth is a relay auger from the relatively small bin that is tall enough that it has to be loaded from the elevator's leg.

Below is the cover page from the operator's manual. It shows the side I was not able to get a picture of because it was too close to a wall. Note that the loading auger has been removed by my relative because the augers from the two corn bins feed directly into the hammer mill's hopper. Shown in the closeup on the left.
Operator's Manual, cover page
The farmer can add the various supplements as the corn is being added to the hammer mill hopper to reduce the total time needed to make the feed.

The cover page picture also shows the sight glass along the side of the bin that shows how full the bin is and how will mixed the feed is.

They have modified the hydraulics that control the unloading auger to be controlled by the tractor instead of a self-contained PTO driven pump as described on pages 32, 56 and 57 of the owner's manual. To the right is a closeup of the hydraulic motor that drives the unloading auger.

Operator's Manual, p 60
Page 60 has pictures of the hammer mill, which is what grinds the grain into powder so that it mixes well with the supplements. There is an auger in the center of the bin that moves the feed from the bottom of the bin to the top. That is what mixes the ingredients. Page 61 has a view of that auger looking down from the top of the bin with the cover removed.

As I have mentioned before, my Dad worked for Central Soya. That company got its start as Master Mix. Their product was bagged supplements that a farmer could add to his own grain to make a complete livestock diet. In this video we learn the most expensive additive is 10 50-pound bags of soy meal to raise the protein content. A bag contains 50% protein and they raise the protein content of the feed to the desired 14-16%.

During a later family runion, the farmer was out filling his feed bins. So I was able to get pictures of that part of the operation.

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Since the mill was out of its building, I got a good view of the augurs running from the steel bins outside the building. The two on the left would drop material into the hammer mill whereas two on the right drop into the supplement bin at the rear of the mill. (The third augur on the right is actually dumping into the augur that continues further to the left. Installing these augurs gives a whole new meaning to the word "plumbing.")

A closeup of some of the supplements he measures into the mill's supplement bin by hand.


This video shows the entire process of preparing and delivering feed. Near the end of this video of a John Deere 700 unloading he goes to the top and opens the cover so that you can see the vertical auger turning.

Screenshot
Notice in the middle of this screenshot that there is a tractor driven grinder/mixer mill in their shed. Do they use the feeder to distribute corn and then the grinder/mixer distributes just supplements?

The following screenshot shows that this auger is also driven by a hydraulic motor.

Screenshot
Manternach 4L Farms posted 11 photos of a restored JD 700 with the comment:
The "Real Deal" grinder mixer is now operational and running great. I call it that because, even though I bought it at a fair price, I have 4x invested in getting it running again. I bought it with a broken shaft, full of old feed, and in need of some fabrication and parts to get it running like new again. All in all, it's a very nice machine and will serve us well!
Paul Althouse Have the sane grinder. Ours was in good shape when bought it though. Paid for it in 30 days vs what coop was charging for grinding and delivery charges.

Manternach 4L Farms This is our third 700 mill. They are a great machine, but are getting pretty hard to find in good working condition. Tens of thousands of tons of feed have gone through them on this farm. Deere doesn't have a lot of parts left for them, and the ones they have are big $$$$. Luckily, there isn't a whole lot on the machine you can't build or fix with a little skill.


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Tim Rowlett posted
Mike Fabian posted
Steve Laufenberg the feed mill must be almost as old had one in the late 60s.Jayson Hochsprung Arts way, the company that made them for IH. still build virtually the same grinder mixer.Jayson Hochsprung When I was 3 years old in 1983 my Dad was grinding feed for the feeder cattle at my Grandparents farm, I usually went along with him thankfully the day I did not as he throttled up the 806 after engaging the pto he just got behind the tire and a rod and piston came out the side, no knock no signs of trouble. The tractor had 18000 hrs on it and Grandpa bought it new. The rod and piston flew into the side of the corn crib and knocked two boards out and embedded in the ear corn. Dad traded it on another 806 and the salvage yard that bought it swapped another engine in it and sent it down the road to someone else. I wish I knew that serial number and where it is today.


Farmers grinding their own feed on their farm is not a new development. This 1913 cover [Wisconsin Historical Society] for an International Harvester Feed Grinders catalog shows a hit-miss engine driving a grinder.

A video of a restored John Deere 720 grinding then delivering feed. Once you start watching feed grinding videos on You Tube, you will find quite a few more videos.


Screenshot from a barn design video that also shows
the Jaylor mixer that they use.
While watching a video about a barn design, I learned about the TMR Jaylor mixer. It looks like their model is the self-propelled A50. Video demo. A dairy farm using a Jaylor mixer.
Update:
Aaron Cummings posted
Anyone want to go back to 1959 and grind calf feed? For the record, that hammer mill gave my boys C one heck of a workout. Usually have the D17 on it, but he insisted on using his.
[They must then have added sacked feed from the store to supplement the ground grain. Or they are adding ground grain to the end of their bottle feeding to help wean them.]
Jason Mathre posted
3288 doing Friday activities.
[The red is rather faded. It was posted in the "IH 88 series group."]
Tim Butcher posted two photos.
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Tucker Rorick posted three photos of an IH 1250 feed grinder that he wants to sell for $4,500.

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A 7:11 video of feeding the hogs. Unfortunately, he doesn't actually show the grinding of the corn so you can't hear the old Allis-Chalmers tractor with a heavy load. I'm still trying to figure out why he switches tractors. I assume he uses the A-C for grinding because it is small enough to fit in the corn unloading shed. Both tractors seem to use just two hydraulic circuits. If the A-C has enough PTO horsepower to grind corn, it has enough for the unloading augers. You don't need the Ford's four-wheel drive because the pig buildings are not in a muddy field. Does he switch to the Ford because it has a faster road speed?

A 3:56 video that uses alfalfa and grass hay, ground corn, and "organic kelp," a 17% protein mix. I can't believe that just one 5-gallon bucket is enough feed for the pigs in the field. How often each day does he carry a bucket?

(new window) He spends a lot of time talking about the loaner tractor, but there are cuts of grinding (cracking) and delivering feed.





Monday, September 26, 2016

Chicago Route for the City of New Orleans

In addition to the City of New Orleans, Amtrak uses the CN/IC "mainline" to run two trains a day to Carbondale, IL: the Saluki and the Illini. [Amtrak]  IC used to terminate their passenger trains at Central Station. When Amtrak took over in 1971, they reduced the number of trains run so that they would all fit in Union Station. To see how the IC trains can get from the IC tracks along the lakefront to Union Station, I include this annotated railroad map so that the text makes more sense.

B&OCT Map
The inbound trains turn west on the east/west line near the bottom labeled "IC - AMTRAK," which is the St. Charles Railroad. Where I added the blue text "16th" text is where IC crossed the former Rock Island and NYC lines. [Tower, Tracks in the Area] This north/south line to La Salle Street Station is now owned by Metra and services just commuter trains.

Steven J. Brown posted

Amtrak City of New Orleans descends the St Charles

Airline into Chicago - January 23, 1988.
[Inbound train]
Option 1 to run trains from the IC mainline to Union Station is to continue west across the St. Charles Bridge; a viaduct over Amtrak's Yard, BNSF/CB&Q's Commuter Yard, and Canal Street; and down the ramp in the photo on which Steven caught the City of New Orleans until the train is completely on BNSF/CB&Q tracks. The few times I went to New Orleans, the train then backed up and turned north into the Union Station. But a comment by Tad Dunville, "Passengers be like: "please back in please back in please back in". Nobody ever likes to take the long way around that wye." indicates sometimes it backups up to the south across the Canal Street RR Bridge then goes north in Union Station. I can understand why the passengers don't like this route. Note only would it take longer, you then have to also walk pass the head-end cars and the engines to get into the station. An outbound train would back south out of the station, around the curve to the west on BNSF/CB&Q and then go forward over the St. Charles viaduct and bridge to the IC mainline on the east side of town.

I and Aaron Sims commented that the B&OCT Bridge was down in 1988. Steven explained: "The B&OCT bridge could be occasionally found in the down position into the early 1990s. A few cars would be infrequently shuttled into and out of the last track left on the big parcel of land where Grand Central Station stood. This was done as a legal exercise to prove that the trackage and area were technically still in use."

Steven J. Brown posted

Amtrak City of New Orleans takes a right

onto the connection to the Illinois Central
at 21st Street in Chicago - July 4, 1989.
[Outbound train]
Steven J. Brown In the late 80's and early 90's
it would regularly take either way.
Option 2 is to turn south just after it crossed the 16th Street Interlocking and head southwest on what I think of as the ICwest. More accurately, it was the Chicago, Madison & Northern branch of the IC. (Between 1984 and 1996, it was the Chicago Central and Pacific. But IC bought it back.) It is on the ICwest route for just a short distance because it will turn south onto the (green) Amtrak/Metra route. Once the train is completely on the Metra track, it will backup north across the Canal Street RR Bridge to the Union Station. Steven's photo catches an outbound train using the connector from the Metra route to the ICwest route. You can see some of the remaining diamonds of the 21st Street Crossing.

The CREATE P4 Project will eliminate these convoluted paths to the Union Station for Amtrak trains using the CN/IC mainline tracks.

Sunday, September 25, 2016

CPR Bridge over Trent River in Trenton, ON

Trenton Town Hall - 1861 posted
This photo of the building of the CPR bridge is from around 1913. The bridge opened in 1914. Still existing today, it is 1600' long and stands 70' above the Trent River.
The reason for saving this picture is the construction scene. The URL on their page indicates it is Trenton in CA. But I could not find a Trent River there and CPR did not make sense in CA. So then I did a search for "Trent River," and Google found one in Ontario. CPR does make sense there. After tracing the river from Rice Lake to the mouth, I found it:

Satellite

Saturday, September 24, 2016

Chicago Bypass Revisited, Again

Doug Hefty posted
The ROCK on the NYC!
Chicago Rock Island & Pacific 114 (F7A) with New York Central freight at North Judson, Ind. on November 25, 1966 
A Roger Puta Photograph
The comments in Doug's posting confirm that RI and NYC used to bypass Chicago by using NYC's Kankakee Belt Route. I'm revisiting this topic to 1) use a nice picture by Roger (that illustrates that the sky doesn't always have to be blue for a nice photo), 2) save access to the comments and 3) I have noticed that my postings concerning abandoned routes that today would be useful as bypasses have higher view counts than most of the other postings. So I'm going to summarize what I have already said about bypassing Chicago.

The Kankakee Belt was originally known as the Chicago, Indiana and Southern Railroad and was created from a truncation of the Indiana, Illinois & Iowa (3I) and the northern end of the Egyptian route. Even though the Kankakee Belt abandoned the western end of the 3I, it still crossed the Illinois River and reached the IAIS/Rock Island and BNSF/CB&Q. I checked my SPV Map to see who abandoned the bridge and thus the connections to IAIS and BNSF --- Penn Central or Conrail, but it doesn't label that dotted line. This is one of the few omissions that I have encountered on those maps. The eastern end between Wheatfield and South Bend was abandoned by Conrail. If that route was retained, it would be a short ride to the NS hump yard in Elkhart, IN on the former NYC mainline. Currently, the BNSF->NS traffic on the former Santa Fe route does bypass Chicago by interchanging with NS/Kankakee Belt in Streator, IL. These bypass trains have to turn north at the center of the Kankakee Belt "cross" at Schneider, IN because of the abandonment of the eastern route and so they still contend with many closely spaced grade level crossings and train traffic in northeastern Indiana.

The Kankakee and Seneca is another lost bypass option. But IAIS probably were prefer the western end of the Kankakee Belt even if they loose some haulage distance so that they could avoid having to deal with the poorly maintained CSX part of the former Rock Island. And the K&S cannot be economically built further north to interchange with other western railroads because of a tall river bluff in that area. The IAIS currently runs its NS-destined trains south to Peoria, IL, for interchange.

Looking at the Great Lakes Basin RR map, it appears as though they plan to use the Seneca area bridge. That makes me wonder if they have driven their proposed route or even looked at a topology map. They would be better off continuing south along I-39 and using IC's old bridge because it is bluff-to-bluff and high enough that it is not interrupted by barge traffic. The current owner is PVTX, and they have done a good job maintaining the bridge. The use of this bridge would also avoid having to build a bridge over the Fox River. Unfortunately, they would have to cross I-39 to get to that bridge. So it maybe cheaper to use the proposed route after all. For $8billion you might be able to build your own bluff-to-bluff bridge near Seneca.

I noticed the railport east of I-57 on their map. The NIMBYers along I-57 have already help kill a 3rd airport and a new Indiana/Illinois expressway to divert traffic off of I-80. I'll bet they won't be too happy with a railport either.

Last night I came across a posting that indicates the GLBT has proposed an alternate route. There is remarkably little information in the article. Basically it quotes various NIMBYers who do not want it to be built. But I did find it interesting that an environmental impact statement that is supposed to pay attention to 1000's of comments will take a few years to produce. Maybe CREATE (and postings with the label CREATE) can be finished in that time period making GLBT obsolete. (The current drop in coal and oil shipments has already decreased congestion, but let us assume rail traffic will rebound in the future.) If someone can find $8B to build a sixth beltway, why can't someone find the $2B needed to finish CREATE, which includes several road/rail grade separations? It also appears that in Jan 2015, several railroad executives toured the Chicago area looking for better routes through and/or around Chicago.

Update: Great Lakes Basin RR (GLBR) has proposed a third routing.