Thursday, June 25, 2015

MoW: Georgetown Slot Trains

GREX SPS
GREX Slot Machine
I learned of a Slot Machine from a Facebook posting. GREX (Georgetown Rail Equipment) makes a SPS (Self Propelled Slot) train that appears to be a competitor to the Herzog MPM (Multi-Purpose Machine). A video has some detailed shots of a SPS parked at the Greystone Station on the Harlem Line. It is parked during the day because it can work only during the night. A railroad can also buy just the articulated gondola car (Slot Machine) if they want to provide their own locomotive. Unlike the Herzog MPM where a special excavator runs on the gondola's sides, a regular tracked excavator runs on the floor.

The advantage of paying extra for a SPS is labor reduction. The operator of the excavator can control the engine wirelessly so that only one worker is needed to operate the SPS. Not only is the expense of an engineer+conductor saved, but the delays for waiting for two different crews to report to work before a train can leave a yard is also avoided.

A slot machine would be used for about any bulk material except aggregates such as ballast. GREX makes a special DumpTrain to haul and unload aggregates.

(new window) It was the sound of the trucks over the diamond that made me realized that this train is several long articulated cars. I replayed it and counted four cars with 11 units apiece. So it has four cars, but only one excavator. I wonder how they get the excavator from one car to the next. I also noted that all of the gaps seem to be closed even during transit.



A 0:40 video of a slot train pushing a jordan spreader
Bruce Moore: On the KCS they use the trackhoe to clean out the ditches around the signals and places that the ditcher could not get !

Tuesday, June 23, 2015

MoW: Georgetown and Herzog Dump (Conveyor, Belt) Trains

(Update: the washouts caused by the South Platte flooding in 2019 produced more photos of belt trains in action. Also, Aaron found one in the Bluefield, WV yard. You can tell when a technology is still new because the industry has not settled on a name for the technology. One reason is that different manufactures use different names for the same thing because of copyright issues. I don't know if an accepted generic name has been adopted yet for these conveyor-based material handling trains.)

GREX DumpTrain, 7th picture
I thought I had done a posting on the GREX (Georgetown Rail Equipment) DumpTrain when someone posted a picture on Facebook of a couple of the units being pulled through Joliet, IL. But I can't find that posting. Bummer! So I'll try again.

Video1, video2, and video3  illustrate that the railroads haul material cross country by pulling a couple of the units in a regular train. The videos also provide closeup views of the hopper cars. The hopper cars are permanently connected with drawbars and a single conveyor runs the full length of the unit. Each unit is self-propelled so that a single track worker can unload the 1500 ton capacity at 1000 tons per hour. The transfer conveyor pivots 210 degrees horizontally and 30 degrees vertically and can deliver material up to 52 feet from the center line of the the track. (intra-focus) Robert Pierce has a nice overview photo and explains that Ned Snead invented the Dump Train in 1986. Ned founded GREX in 1993 (GREXhistory). Barbara McHatton explains that the initial market for the Dump Train was hauling limestone aggregate from a quarry to the vicinity of road construction projects. But in 1993 Union Pacific used a Dump Train to help save its line from the Mississippi River Valley flood. Since then, GREX has developed additional solutions for the rail industry. Barbara also provides the tidbit that the conveyor built is 2100 feet long.

Update: Jim Furtick posted the following sequence with the comment "Unit ballast train southbound thru Tupelo, MS lead by BNSF 8129 & 3901 on Saturday at 10:20 am, 1-23-16."

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Michael Bandy U-CAKTLY8-20B 32 loads 4240 tons 1840 feet. I had it Tulsa to Springfield. 3901 was along for the ride .

I don't know if this is a Georgetown product, but the train has at least a couple of self-unloading ballast cars.
Mark Hinsdale posted this as one of three photos
Josh Fullbright Yep grex gravel train
Dennis DeBruler It looks like it has at least two self-unloading ballast cars. There is a conveyor under each yellow unit that moves the ballast to the next one until it gets to the blue unit that would have a long conveyor that can be raised and swiveled to the side to deposit the ballast where needed.
John Pospepny posted
Any idea where this MOW train is going? Caught him on my walk.
Joseph Robert LeMay U CHSTL8 20B. Going to St. Louis.David Selby Alot of work on the Cuba sub
[The Cuba sub is between St. Louis and Springfield, MO]
Given the washouts (scroll to the bottom for a map) that BNSF has had around Springfield, MO, it makes sense that trains carrying in replacement ballast would be some of the first operating in the area. This are some of the photos posted by Jonah Hemingway of action in the Springfield, MO area.


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Herzog also makes an "automated conveyor train."
Herzog after doing some mouse-clicking that I don't know if I can recreate.
[The website had other photos of this washout they are filling.]
David Doering posted four photos with the comment:
GREX "Dump Train" at M.P. 21.7 on BNSF's Beatrice (Nebraska) Subdivision between Dewitt and Hoag Nebraska on May 29th, 2015, unloading ballast after high water from both Turkey Creek and the Big Blue river caused flooding and washouts.
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Aaron Bryant posted five photos with the comment: "A loaded eastbound HERZOG train on Norfolk Southern rails in Richlands, Va., en-route to the yard in Bluefield, W.Va. I'm not sure what the destination will be, after it leaves there. Photos taken on 3/8/19. My apologies for the snow streaks on the photos."
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(new window)


Screenshot
One of the applications is to fill washouts. It also looks like they are raising the tracks in a yard to get them above a flood level.

Dave Kolarik posted five photos of a UP train in DeKalb, IL, with two dump trains. It looks like the first one is the first generation where it has one long belt. The second one looks like the later generation where each car dumps into a hopper in the next car, which allows them to dump material when the cars are on a curve.
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Brian Nemechek posted
BNSF Ballast train works as it's dumping a load of ballast at the junction up and along the Strong City Subdivision. Abilene Ks.
[Belt trains are normally used for planned MoW projects.]
Randy Sk Getting ready to install a new diamond!
Terry Chaney That may be a BNSF engine in front, but money says that the conveyor system and ballast cars behind it were a Herzog design.
Taylor Ellis Terry Chaney or GREX
Brian Nemechek You would be correct Terry Herzog!

Kyle Burch posted
Kyle Burch posted
Chris Rhoads GREX Belt train!
Bruce Murray Stock piling track Ballast , used for track construction.

Matt Lang posted three photos with the comment: "GREX Ballast Train dropping ballast along the loops just outside Asheville NC (1-18-2021)"
Matt Lang shared
Jeff Feehan: That belt is a million dollars. My boss broke one. [Several comments talked about one continuous belt. That was the original design. Given the slant of each car, it looks like this is a more modern design where the belt in one car dumps onto the end of the next car. This allows them to operate around curves. And I have now learned that it makes replacing a broken belt cheaper.]
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lmyers83 Flickr photo shows that Amtrak owns their own Plasser American dump train. A video of a rock train taken from a Metra train.

Monday, June 22, 2015

IHB Crossings

Since I needed to analyze all of the grade crossings of the IHB for prebuilt diamonds, I continued my study of IHB and listed all of the "interesting" points on tracks operated by the IHB. In the following, if the preposition is "over" or "under", it is a grade separated crossing of the indicated railroad. If it is "at", the crossing is at grade and uses diamonds. If it is "across", it is a bridge over the indicated river. And the preposition "pass" indicates an IHB yard or branch.

The major grade crossings have names because historically there would be a staffed tower to control the signals to indicate which train has the right-of-way. Sometimes different sources have different names for the same crossing, thus the square braces. The links are to satellite images of the crossing.

IHB operates tracks East and North of here.


Going East:
Going North:
There are some branches, but it appears that any diamonds in these branches are lightly used.

Satellite
I spent some time analyzing CP 447 because it looked like they have removed the rails of the three track route. I did quite a bit of study to confirm that is the three track mainline of NS to Elkhart, IN. It not only carries a lot of freight into the Chicago area, it carries all of Amtrak trains to the East. (Amtrak trains to Michigan don't leave the NS mainline until Porter Junction.) So there is no way the rails can be abandoned. So why can't I see them? Also note that there is a "blob" at each rail crossing. Since IHB trains are always slow and Amtrak would like to be fast, I wonder if these are OWLS diamonds.

Satellite
I found a passenger train close by convincing me that these tracks still had to be in service even though I could not see any rails around the IHB track.

Sunday, June 21, 2015

MoW: Prebuilt Replacement Diamonds

While researching other topics, I noticed in some satellite images that some railroad crossings have new diamonds setting next to them. Since satellite images change, I needed to capture them in a post.

In the Chicago area, many diamonds are heavily used by both routes, so the use of an OWLS diamond to reduce wear is not an option. I have read that some diamonds need to be replaced every couple of years. They are now prebuilt to minimize the downtime needed to replace a diamond because no trains are traveling on either railroad while the diamond is being replaced. Cranes are used to lift the new diamond into place.

Satellite
I noticed a prebuilt diamond at the Blue Island Crossing. The more vertical route through the crossing is CN/Grand Trunk Western whereas the more NW/SE route is the joint IHB/B&OCT. The diamond is unusually large because of the very acute angle of the crossing.

Satellite
I had first noticed a prebuilt replacement at the McCook Crossing of the BNSF/SanteFe (SW/NE) and the IHB (NW/SE). It looks like they also need to clean the ballast on the northeast side of this crossing.

They will probably rent enough cranes, etc. so that they can replace both diamonds at the same time to reduce the outage on the IHB. Since it looks like IHB is driving this maintenance effort, I looked at the other crossings involving track operated by the IHB. (In Indiana, IHB operates track that is owned by others.) I could not find any more examples of prebuilt diamonds ready to be inserted as replacements.

Satellite
I spent some time analyzing CP 447 where the IHB crosses the 3-track mainline of the Norfolk Southern. The NS tracks are heavily used. Some Amtrak trains have taken 5 hours to get from Elkhart, IN, to Union Station because of NS congestion. I noticed that there appears to be a "blob" wherever an IHB rail crosses a NS rail. Since every IHB train I have seen is slow and Amtrak would like to be fast, I wonder if these are OWLS diamonds.


Update: until I get my act together and write a post about installing prebuilt crossovers, I'm going to park this photo of installing a turnout here.
Joe Dockrill shared
Joe Dockrill never seen a concrete switch, we transition to wood.
Gary Felters posted
Number 20 concrete in Nebraska
Gary Felters Actually 11 excavators picking up right around 285000#s.

Saturday, June 20, 2015

IN-192 (Cline Avenue) Bridge Booboos

Satellite
While studying a map looking for public access to take pictures of some bridges (below right), I noticed there was no bridge over the Indiana Harbor Canal for what seemed like a major highway.
Satellite
Note that the road map view shows IN-192 as dotted-lines across the canal. I have discovered a video that confirms that a major highway was built in 1982 in East Chicago, IN, and then closed December 28, 2009. It was closed because "corrosion had severely weakened most elements of the bridge, including the bridge piers, concrete, beams and cables."

But building a bridge that did not last very long is not the major booboo documented by the video. The collapse of the bridge during construction, killing 12 workers, is the major booboo. The bridge was a relatively modern post-tensioned, cast-concrete design. The cause of the collapse was that the concrete pads used at the base of the temporary scaffolding evidently did not contain rebar. The pads cracked, the scaffolding buckled, the bridge went down. But not all of the spans collapsed at once. The collapse of the later spans endangered the rescue workers that were already on the scene.

Jeff Fleming, Nov 2018
[I believe the date is when he uploaded it, not when he took it.]
The result of the investigation is that bridge designers are now supposed to be as careful with the design of the temporary supports needed when the concrete is poured as they are with the design of the bridge itself. I found it interesting that the reconstruction used pads made of huge timbers instead of concrete.

Brids-Eye View
Since it was closed less than 7 years ago, I verified that the Bird's Eye View still shows it as intact. It was an impressive monument to stupidity/corruption/whatever. It was torn down in 2012, probably to reduce the visible embarrassment of failure and to get rid of an "attractive nuisance." Some parts used a wrecking ball while other parts used explosives.

I have noticed that Google now has a "3D" option which sometimes works. It allows me to get an "after" image.

Google 3D
On Bing's satellite view, if you turn off the label option, you can see the bridge is gone. But both Google and Bing road maps show the road to be intact. So if someone is planning a trip based on these maps, they could be in for a rude surprise.

1995 Art Gross Flickr view of Whiting from the overpass

1995 Art Gross Flickr of Cline from Dickey

1998 Art Gross Flickr of Dock Street under the overpass

2012 Art Gross Flickr of its demolition: 1  2  3

2014 Art Gross Flickr of "end of the road"



Are they finally building a replacement bridge???
Doug Boyer posted three photos with the comment: "Cline ave bridge."
Darrin Liegel Looks like a 14000?
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Gregory Kolacz Pick em, and stick em.

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safe_image for New Cline Avenue Bridge open to traffic [on 12/23/2020]
[The photo is of the toll gantry over the bridge's entrance.]
"The privately owned toll bridge spans 1.7 miles and rises 100 feet above the Indiana Harbor and Ship Canal. Its made up of 29 cast-in-place concrete columns that support 685 post-tensioned concrete single-cell box girder segments. The two-lane bridge is expected to carry 10,000 vehicles daily. The project took almost three years from the start of construction, and cost United Bridge Partners over $100 million to build. The company will charge drivers of two-axle vehicles with an E-ZPass or I-Pass transponder $2.50, but is waiving all tolls through Jan. 31, and in February, charging transponder users $1."
[So I need to do a field trip this Winter.]

clineave
[This page also includes a time-lapse video of the construction.]

Bridges & Tunnels by Sherman Cahal posted five photos with the comment:
The modern Cline Avenue Bridge in northwest #Indiana stands on a corridor shaped by both tragedy and renewal. Its predecessor was tied to the 1982 construction collapse that killed fourteen workers, while the current span opened in 2020 after years of demolition, redesign, and reconstruction. Even with the new bridge in place, traces of that earlier history remain.
Scott M. Kozel: Well at 2 lanes it is smaller than the 4 and 6 lane approach freeway.
The best available figure puts the SR‑912 segment — which is effectively the bridge — at ~10,000 vehicles/day. IOW adequate at 2 lanes.
1980s: Back when the original Cline Avenue Bridge was part of the through‑industrial network feeding the steel mills, harbor terminals, and refinery traffic, volumes were several times higher.
Estimates from INDOT and regional planning documents in that era put the corridor in the 25,000–35,000 AADT range depending on year and segment.
That industrial base collapsed in the 1990s–2000s, and the traffic went with it
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