These are notes that I am writing to help me learn our industrial history. They are my best understanding, but that does not mean they are a correct understanding.
Sunday, November 25, 2018
New I-74 Bridge over Mississippi River at Molene/Bettendorf
(Update: RoadTraffic-Technology article "The bridge currently carries an average of more than 74,000 vehicles a day, which is expected to increase to approximately 99,900 vehicles a day by 2035.")
Before they built the dam a couple of miles downstream from here, this stretch of the river must have been a rapids. That means the river scoured the bottom down to bedrock. So they are buildings piers keyed into the bedrock that can withstand the lateral forces of a true arch. Since it is a true arch rather than a tied arch, they don't have the option of building the arch near a shore and floating it into place like they did, for example, the Eggner Ferry Bridge. To keep the navigation channel open, they are using back stays to build the arches with 35' to 65' steel segments.
Beginning this fall or early winter [2018], crews will begin lifting the 35- to 65-foot steel segments into place. Currently, the steel segments are being fabricated at a plant in Gary, Ind., after which they will be trucked to the Quad-Cities, said Danielle Alvarez, the I-74 project manager with the Iowa Department of Transportation....Cable stays will be used to hold the segments into place, while the rest of the segments are raised and fitted together. There will actually be two arches in each direction on the new bridge, angling inward to form a pair of basket handles....Alvarez said the tied-arch design at Talbot Memorial Bridge (Centennial) between Davenport and Rock Island is more of typical of Mississippi River crossings, but the relatively shallow water depth and rock elevations under I-74 allowed for the new bridge to be a true-arch design. The cost of the steel fabrication, as well as putting the segments into place, is $17 million for both spans, according to the Iowa DOT. [ArchIsNextStep]
I have not been able to find construction photos of the arch construction.
The "Y" part of the piers looked like they could be precast "trophies" similar to the ones used for the new Pensacola Bay Bridge. But these photos shows they built the piers in place.
Brad Gareston posted
Who says 650’s can’t float? Lynn JohnsonMy friend in Galveston Texas built this barge. Heck of a setup!
[A comment indicates there are 20 booms in the air on this project.]
Brad commented on his posting
New bridge in the Quad City area. I’ll ask for me- said they moved her in from NJ.
Mike Ironman posted two photos that indicate funding must have been secured. Given the budget mess that Illinois had for a couple of years, this is interesting news.
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[Note all of the cranes in the background on the other side of the river.]
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I-74 River Bridge posted nine photos with the comment:
On a sunny Saturday morning, the first arch segment was successfully placed on the pier! Held up by a crane, the first arch segment, about 250,000 lbs of steel, was slowly lowered down to the top of the arch pier. Steel rods embedded in the pier were covered in PVC pipe to provide a guide as the iron workers lined them up with the arch segment. At times, the workers would need to make adjustments manually. It takes an incredible amount of patience and skill and we've got the best guys on the job.
Ben Stalvey shared with the comment: "MLC 300 and MLC 650 hard at work on I-74 what some impressive lifts wow" John Schilberg Amazing design and build project. The scale is incredible. Stan Indyk Not an easy piece to set for sure...
1 Jake SwartzIt’s obvious they have to be under there to guide peice , or they wouldn’t be there.
I-74 River Bridge posted fifteen photos with the comment: "More photos of the arch being erected on the westbound piers as well as some of the awesome people who made it happen!"
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5 Roger PiggSo what if the darn thing is NOT level? Is there an adjusting screw? The supervisor watching is biting his glove in anticipation.
Sue Smabdman posted ten photos with the comment: "74 Bridge construction."
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Raw Images Art & Photography posted sixteen photos with the comment: "Kuddos to my husband for driving me across the I-74 Bridge so I could get some photos of the new I-74 River Bridge. They continue to make progress with all of the flooding in the area."
One of 31 more photos shared by Ben Stalvey. The first two by Raw Images Art & Photography are a couple from a year ago so that you can see the progress that has been made.
Raw Images Art & Photography posted 15 photos with the comment:
It's been a little bit since I have posted on the new I-74 River Bridge construction (between Moline IL and Bettendorf IA). I left for a week and those Iron Workers have gotten so much done. It is sometimes hard to tell as people watch the arches, but if you have been following the process in putting up the pillars and such, they are making so much progress. Got to see many of them as they were getting off work tonight. They are always so friendly. Great job guys!!!
Raw Images Art & Photography posted ten photos with the comment:
My wonderful husband drove me back over the I-74 bridge so I could take some more shots out the window from on top of the current bridge. Although there isn't another section of the arch on yet, things are moving pretty quickly everywhere else. Shout out to the guys dangling in the cage and those on top of the piers.
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I've noticed that the arch seems to be stuck at just three segments. I haven't seen anything about why the arch construction seems to be stuck.
Dustin Soerens posted six photos with the comment: "MLC650, MLC300, and two 2250s on the I-74 Bridge Project."
Michael Lowing and Josh Morre provided three photos as commented on Ben's share of using two GMK 7550s to transload the segments to barges in East Chicago. (That probably means they were imported.)
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I was thinking just this week it has been a while since I saw how far the arches have progressed.
Raw Images Art & Photography posted fourteen photos with the comment:
More photos of the I-74 River Bridge between Moline IL and Bettendorf IA. The first are taken from the shore and the few at the end are taken from the old bridge. Looks like they are working on the decks to connect the shores to the base of the arches. Once the top of the arches are installed then the laying of the deck should go pretty quick. Meanwhile - just trying to be patient and enjoy the process. It's not everyday we get to witness history in the making.
Bob Nolen It will be 2030 before the IA bound traffic side is complete. Get a new contractor. Raw Images Art & PhotographyBob Nolen where are you getting your info? Bob NolenRaw Images Art & Photography It was on the local news. The contractor is deliberately dragging their feet trying to get more $ from IA. Bob NolenRaw Images Art & Photography Also construction workers were sworn to secrecy about what is going on, and after they go to another job they were opening up about how the contractor would have them busy building frames etc. Then when they were all done they cut them up and scrapped them. Don't you watch the local news?
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[A big, modern grain elevator in the right background.]
April 5, 2020: I-74 River Bridge posted seven photos with the comment: "We successfully installed another arch segment today. Three more to go before we install the keystone." James McAdam When you see the arches suspended above the river. Does it sway at all? You can only imagine they may sway a a tiny bit even though they are secured at the base and with support cables. I-74 River Bridge Hi James McAdam , see the mouse trap-looking device in the second photo? That is a tuned mass damper, which helps suppress the vibrations and movement due to wind! The device will be removed when the bridge is complete because the structure itself will dissipate the force of the vibrations towards the piers/foundations in the river. Brad Knutson What’s the timeline for the final three? Are they here and ready to be installed or will it be months between the final segments! I-74 River BridgeBrad Knutson The next 3 segments are on site and anticipated to be installed over the next couple weeks. Then it will be several weeks before we can install the keystone (the middle segments that close each arch) because we will be working on assembling the pieces and conducting multiple surveys to ensure the correct fit up before installation. We’re working as quickly as possible to close the westbound arch in spring. Jeff Hinke Not to get too far ahead, but when the west-bound keystones are in place and the non-permanent stays and crossbars are removed, will work start soonest on the east-bound arches, or does the west-bound have to be further along/finished (roadway etc) before that happens? I-74 River Bridge Hi Jeff Hinke , we won’t be able to start the eastbound arch until we no longer need certain equipment (like the 650 ton crane) for westbound. We’ll have more info on the timeframe later this year.
James Rabchuk No more guide wires? I thought there were going to be cables installed at three different elevations. Mike ChiavarioJames Rabchuk originally the design called for 3 tie back cables but contractors design only called for 2 per arch. James RabchukMike Chiavario ok that makes sense. I was wondering what good that third set was going to do at that angle. Thanks! James Rabchuk it’s been a year and a half since I saw George Ryan’s presentation on the construction, and his slides showed three sets per arch. He also clearly underestimated how long it would take to get those cables properly installed!
Alan Asay It is amazing that work continues on the unconstructable bridge. Steven LeMasterAlan Asay that statement means for the bid price. Not actually unconstructable. Alan AsaySteven LeMaster yet the contractor is still cashing the checks, delaying work and asking for more money. What a joke! Steven LeMasterAlan Asay it is but normal practice from what some have explained I agree I do have a little inside information. Alan AsaySteven LeMaster so black mail is normal business? The contractor should be fired and jailed for extortion. Steven LeMasterAlan Asay LOL good luck no one disagrees.
[And then the dialogue gets nasty.]
Ben Stalvey shared
Checkout all that bright red Manitowoc power. The way it should be.
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Mike Ironman posted three photos with the comment: "4/13/20: A Manitowoc Crane is Among Many others, As The New I-74 Bridge Work ( Between Bettendorf, Iowa & Moline, Illinois) Takes Place next to The Original Bridge. Cranes, Steel Beams, & Earth moving Equipment have been Things along with Trains I am intrigued by."
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I-74 River Bridge posted three photos with the comment:
Here's a view of our crane operator's "office." With a 341 ft boom and the ability to lift 650 tons (~ equivalent of 3 train locomotives), this massive Manitowoc crane is used to pick up each arch segment and guide it to the top of the arch. It takes careful planning and patience to lift and guide these segments correctly and safely to the arch. Ironworkers at the top of the arch and on the barge provide guidance to ensure the segment fits between the splice plates.
Aaron Casas How much does each arch segment weigh? I-74 River Bridge Up to about 250,000 lbs. Jim CoxI-74 River Bridge how much for those big deck sections in East Moline? I-74 River BridgeJim Cox it varies but up to about 300 tons.
[Some comments and photos about the USACE Quad Cities ringer on a barge.] Levi LudwigsonJamie Shields so with 341 feet of boom this crane is capable of picking 650 ton? Jamie Shields Levi Ludwigson lol nope. Not even close. Max pick is 460k (230 Ton) in this configuration I think. Levi LudwigsonJamie Shields that's why I'm question the post. It's written like a CNN reporter wrote it.
[Levi posted charts, first a wrong one and then a correct one.] Adam Ellis From what I read about it, it's 650 metric ton, which converts to about 716 us tons. Freaking monster! Thomas Lee How much did this crane cost? Andy VanHoeThomas Lee $87 [I assume that is millions.]
3 Bryan Koskelacheck out those spuds. [I was wondering how they could keep the tip of the crane stable with such a long boom.]
I-74 river Bridge posted nine photos with the comment: "Today we installed the 28th arch segment! The remaining two segments will be connected by struts (crossbeams) and installed as one “keystone” piece to complete the Iowa-bound arch. Over the next several weeks, we’ll be working on assembling the keystone, preparing the arch, and conducting multiple surveys to ensure the correct fit before we lift and install the keystone." I-74 River BridgeTWe are replacing the interstate I-74 bridges between Moline, Illinois and Bettendorf, Iowa. Check out our website for more info at www.i74riverbridge.com. James RabchukWhen did you guys take down the lower set of tie back cables? I-74 River BridgeJames Rabchuk a couple weeks ago.
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Raw Images Art & Photography posted 17 photos with the arch done except for the keystone.
One of twenty photos posted by Raw Images Art & Photography
Making more progress on the I-74 River Bridge today. They installed a floor that will be up for the next several weeks until the keystone is installed and in place. The floor is 30x60 foot and weighs 20,000 lbs. It was put together on the Illinois side approximately 3 weeks ago and build by Brand Safway. It is held up by 8 cables and there are eight backup cables as well. I was told it was raised as one section up and put in place in less than an hour. This bridge just keeps getting more exciting the more we see how it is put together. Another huge shout out to the ironworkers. Pete Murray A question for the iron workers: what all is required to fasten that last section in between the spans? Gotta be hundreds (maybe thousands) of fasteners. It would be neat to see photos. Mike VallePete Murray thousands of bolts buddy.
Ben Stalvey shared Tom Miller What is the purpose of the floor? Ben Stalvey Work Platform you mean? Tom MillerBen Stalvey I guess that what it could be for. Benny Davis Osha [He meant OSHA. The work platform provides a safer environment for the ironworkers. It also allows more ironworkers to work on the thousands of bolts than worker baskets would allow. Several of the twenty photos show at least one of the three cranes was being used to hold a worker basket. The hourly rental of cranes probably soon pays for the platform. I assume they will use the platform again for the second arch.]
Raw Images Art & Photography posted 16 photos with the comment: "Here is a little eye candy for all you crane aficionados. Found the ironworkers out today working on the keystone piece. Winds were brutal. Huge shout out to these guys working on the I-74 River Bridge. Making progress....."
One of 39 photos of the keystone installation posted by Raw Images Art & Photography and shared by Ben Stalvey. [An MLC 650 was used to lift the keystone.]
I-74 river Bridge posted three photos with the comment: "The keystone is fit snug between the arches. Working around the clock, ironworkers are securing the keystone with over 4,000 bolts! Here’s a look at some of the work at the top of the arch"
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Tammy Mutka posted eight photos with the comment: "A little eye candy from the I-74 River Bridge project in Bettendorf Iowa. The first one is from 9 pm last night and the others were taken at dawn this morning. [May 7, 2020]"
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Mike Ironman posted two photos with the comment: "6/21/20: Both I-74 Bridges on The Banks of The Mississippi River at Bettendorf, Iowa. Looking Towards Moline, Illinois. After Railfanning Lloyd Mangler Crossing, decided to check out my other Obsession as Well."
I-74 River Bridge posted three photos with the comment: "We installed another floor module this morning. Only one more to go! We’ve also got the first sections of the Illinois-bound arch on site. The first arch segment is anticipated to be installed in the coming weeks."
Jay Lambrecht How much clearance has your team predicted to have between the crane and current bridge when setting the arch pieces for the East bound lanes? I-74 River BridgeJay Lambrecht There is enough room for the arch segments but we’ll use a different process for the floor. Our plan is to use a combination of jacking systems and cranes to lift the floor modules for the Illinois-bound bridge. Dale Lallier I was surprised to see how the floor went in, I thought you would put one section on one side and then go put a section on the other side and meet in the middle to distribute the weight somewhat evenly to the arch. Glad to see good progress though. Jeff Cozad I saw that being installed this morning. I’m curious about the order these are being installed. I’d assumed that the section that is yet to be installed would have been the 4th one. Any particular reason? I-74 River Bridge Hi Jeff Cozad there is a lot of coordination that takes place for installing the floor modules. The sequencing the contractor used is more efficient in terms of access, alignment and timing of navigation channel closures.
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One of 25 photos posted by Raw Images Art & Photography
Yesterday [July 13, 2020] the next segment of the bridge floor was installed between the arches on the New I-74 River Bridge. One more section and the bridge will be linked from Bettendorf IA to Moline IL. They have also reported that they will begin working on the second span's arches soon. Making Progress every day!
Ben Stalvey shared
Darian Foster Screenshot
New I74 bridge at Davenport-Bettendorf, Ia. April 6th. The pilings are completely under water as of yesterday. The Mighty Mississippi just roaring by!
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At 5:30, the talking head says that by the end of 2019 the westbound structure will be complete and open to traffic. But the photos that I have seen in 2020 don't even have the arch finished!
RoadBridges Sep 4, 2018 Contractors are employing both coffer dams and coffer cells to set piers in the river.
Poseidon Barge, LTD posted Lunda is using our Poseidon P10 Barges to float a large Manitowoc 18000 crane. (Yellow arrow points to Poseidon's Deck). Nearly a million and a half pounds on that deck is being used to build the I74 Bridge in Davenport, IA.
Poseidon Barge, LTD posted Another great shot of the Poseidon P10's being used by Lunda at Davenport, Iowa. The red barges right under arch are the Poseidon's. Looks like they are in position to do some heavy lifting!!
The new I-74 bridge is being constructed across the Upper Mississippi River at Bettendorf, Iowa.
Here Artco’s M/V AMERICAN BEAUTY starts her approach at night. The AMERICAN BEAUTY was originally owned by Rose Barge Line who named their boats after roses ! And the AMERICAN BEAUTY is truly a beautiful rose as well as a beautiful towboat.
Courtesy of steersman Jonathan Ray Rodola.
(new window) An alternative construction technique to cranes on barges that doesn't care about floods and ice flows.
Jan Danielsen posted Karen Renee Hamm, Gracie M and Lee Ann Ingram. I-74 bridge construction Pool 15 Bettendorf, Iowa --Moline, Illinois. Pictures taken from Bettendorf.
I-74 River Bridge posted The skyline sure has changed now that the tower cranes and the big red Manitowoc 650 crane are gone! Here's a look at the crews removing the 650 crane earlier this week. [There are several more photos posted in the comments.]
Jan Danielsen posted Karen Renee Hamm Bettendorf, Iowa Pool 15.
ISC [These are part of the arches for the I-74 Bridge over the Mississippi River. "Working with Lunda Construction, ISC is fabricating 20,000 tons of steel for west bound and east bound structures. Each bound consists of a basket handle arch with deck and approach plates girders. Each arch includes 30 arch rib boxes. Each approach has over 200 girders. Due to the size of the large component pieces on the arch, the fully assembled boxes are being shipped via barge." [ISC-I-74] 0:48 video]
Then only the bases of the piers and towers are left.
2 of 3 photos posted by Jan Danielsen with the comment: "City of New Orleans. Pictures taken from Bettendorf, Iowa. 9-30-23."
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b [I include this photo because it shows another big towboat with a retractable pilothouse.] Dennis DeBruler: I understand why little towboats in urban areas like Chicago where some of the swing bridges no longer move need a retractable pilothouse, but I don't understand why a big, three motor towboat needs one.
Joel Wise commented on Jan's post [Only four liquid barges fit in a lock that holds nine bulk cargo barges.]
We Work the Waterways posted Capt Mark Charles on Riverview Boat Store & Tug Service's M/V MRS P pushing one Ingram Barge Company empty and two assist vessels M/V's MIKE VOSS and the CITY OF BUFFALO southbound at I74, Bettendorf IA. Courtesy of Capt Mark Charles. Angel Binner shared
I took a birthday weekend trip down to the Quad Cities of Iowa and Illinois. One of my goals was to visit the new Iowa - Illinois Memorial Bridge (Interstate I-74) over the Mississippi River. The first two photos here are a before & after.
The old bridges were a pair of magnificent pure suspension bridges, one from the 1930s and the other opened in 1959. While it pains me to see these old bridges demolished, they were functionally obsolete by the late 1970s and structurally obsolete by the late 1980s. They probably would have been replaced by then if it wasn’t for Illinois being in complete denial about its backlog of significant highway projects.
The new bridges opened in 2020 (westbound), 2021 (eastbound), and 2022 (bike trail). While it probably would have cost quite a bit less to build something generic, this spot on the Mississippi River deserves something a little more graceful than a big ugly slab of concrete. Thankfully the highway planners agreed, and we ended up with a pair of basket handle arch bridges that are as handsome as they are functional.
I first visited this area in the 1980s, but I was too broke back then to afford to be able to stay long enough to do any touring. In the 1990s, I found that there was very little river access due to all the industrial areas. In the 2000s, my health was compromised enough that I wasn’t able to leave the car and walk any distance. In the 2010s, I was able to explore the trail system that was rapidly being developed along both sides of the river. Now, in the 2020s, I am going to get a chance to run some of these trails tomorrow. It will be exciting to see what the 2030s bring for me.
1 Before - the twin suspension bridges carrying I-74 across the Mississippi River in the Quad Cities. These bridges were demolished a few years ago. I took this photo about 20 years ago.
2 After - the new Iowa Illinois Memorial Bridge that carries I-74 over the Mississippi River.
3 The state line plaza in the middle of the bridge.That circular area is transparent so you can look down to the water.
4 Looking north towards Iowa.
5 Looking south towards Illinois. Note that white tower in the distance.
6 A closer view of that tower. This is the Kone Tower where the Kone elevator company did its R&D and testing. The facility closed down several years ago and they have been unable to find a new use for the facility.
7 One set of piers from the old bridge were saved on the Moline side of the river.
8 Another Mississippi River bridge that I saw on my walk today, the Arsenal Bridge. It is located just steps from the hotel I am staying at. It provides access over one channel of the Mississippi for traffic entering the Rock Island Arsenal, which is an Army facility.
Lunda Construction Company posted eight photos with the comment:
Bridges make life better. That's all there is to it. Bridges connect people to the things they need and the people they love. Lunda has built a lot of award-winning bridges, and many of those bridges have received multiple honors. But the award we're celebrating this #FlashbackFriday is the Quality of Life/Community Development Award earned by the extraordinary I-74 Mississippi River Bridge in Bettendorf, Iowa, a project that transformed one of the Quad Cities' most important transportation corridors and received national recognition for its impact on the communities it serves.
Opened in 2021, the new crossing replaced aging infrastructure with a modern eight-lane bridge featuring a dedicated pedestrian and bicycle path, scenic overlook, and architectural lighting. More than a transportation improvement, the project strengthened regional connectivity and enhanced the riverfront experience for residents and visitors alike.
Lunda constructed more than 1.25 miles of bridge structures, including the crossing's signature basket-handle steel arches, while navigating major river operations, commercial navigation traffic, flooding events, and accelerated schedule demands. Through close collaboration with project partners, critical milestones were achieved and the bridge opened ahead of schedule.
The project received the Quality of Life/Community Development Award through the America's Transportation Awards program (hosted by the American Association of State Highway and Transportation Officials alongside AAA and the U.S. Chamber of Commerce) recognizing transportation projects that improve safety, strengthen communities, and create lasting public value.
Engineering awards are always meaningful, but recognition for improving how people live, work, travel, and connect is especially rewarding.
Because at the end of the day, we're in the business of connecting.
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Raw Images Art & Photography posted and shared 10 photos of the bridge lit up with different colors.
Raw Images Art & Photography posted 34 photos of the construction.
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